IHRDC - International Human Resources Development Corporation

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Table of Contents

Fundamentals

Math & Science

Chemistry

Basic Principles of Chemistry 1 (IHRDC_OM_AOCB1) 1
Basic Principles of Chemistry 2 (IHRDC_OM_AOCB2) 2
Material Balancing (IHRDC_OM_AOCMB) 3
Gases and Flowing Liquids (IHRDC_OM_AOPGF) 4
Heat (IHRDC_OM_AOPHE) 5
Heat Transfer (IHRDC_OM_AOPHT) 6
Solids and Liquids (IHRDC_OM_AOPSL) 7

Math

Binary, Octal, Hexadecimal Numbers (IHRDC_OM_ACLNU) 8
Basics of Math (IHRDC_OM_AMMBA) 9
Algebra (IHRDC_OM_AOIAL) 10
Basic Mathematical Operations 1 (IHRDC_OM_AOIB1) 11
Basic Mathematical Operations 2 (IHRDC_OM_AOIB2) 12
Formulas, Graphs and Trends (IHRDC_OM_AOIFC) 13
Boolean Algebra, Part 1 (IHRDC_OM_ELBOA1) 14
Boolean Algebra, Part 2 (IHRDC_OM_ELBOA2) 15
Boolean Algebra, Part 3 (IHRDC_OM_ELBOA3) 16

Physics

Basic Principles of Physics (IHRDC_OM_AOPBP) 17
Fluid Systems (IHRDC_OM_AOPFS) 18
Forces and Machines (IHRDC_OM_AOPLM) 19
Power and Energy (IHRDC_OM_AOPPE) 20

O&M Fundamentals

Drawings & Diagrams

Blueprints (IHRDC_OM_AEDBL) 21
Electrical Diagrams (IHRDC_OM_AEDEL) 22
Industrial Process Systems (IHRDC_OM_AEDPR) 23
Basic Diagrams and Symbols 1 (IHRDC_OM_AODB1) 24
Basic Diagrams and Symbols 2 (IHRDC_OM_AODB2) 25
Flow and Electrical Diagrams (IHRDC_OM_AODUF) 26
Piping and Instrumentation Diagrams (IHRDC_OM_AODUI) 27

Electrical

Basic Electrical Test Equipment (IHRDC_OM_ACCBE) 28
Basic Electricity Review (IHRDC_OM_AEBER) 29
AC Circuits (IHRDC_OM_AEEAC) 30
Basic Electrical Circuits (IHRDC_OM_AOPBC) 31
Basic Electrical Principles (IHRDC_OM_AOPBE) 32
Sources of Electricity (IHRDC_OM_ELSOE) 33
Voltage and Current Principles (IHRDC_OM_ELVAC) 34

Operations Fundamentals

Communication in Process Operations (IHRDC_OM_AOOCO) 35
Implementation and Evaluation of Equipment (IHRDC_OM_AOOIE) 36
Trends, Maintenance and Emergencies (IHRDC_OM_AOOIM) 37
Plant Production and Safety (IHRDC_OM_AOOPP) 38
Preparation in Process Operations (IHRDC_OM_AOOPR) 39
Introduction to Operator Responsibilities (IHRDC_OM_AOOTC) 40
Basic Troubleshooting in Process Operations (IHRDC_OM_AOPOB) 41
Process Examples (IHRDC_OM_AOPOP) 42
Obtaining Samples (IHRDC_OM_AOPOS) 43
Testing Samples (IHRDC_OM_AOPTS) 44
Advanced Operator Responsibilities (IHRDC_OM_OTAOR) 45
Basic Operator Responsibilities (IHRDC_OM_OTBOR) 46
Refining Basics (IHRDC_OM_REFINE12) 47
Basic Refinery Operations (IHRDC_OM_REFINE9) 48

Power & Steam Systems

Power Generation & Hydrogen Cooling (IHRDC_OM_AOPGE) 49
Steam Cycle (IHRDC_OM_AOPSC) 50

Process Control

Introduction to Process Control (IHRDC_OM_ACCIN ) 51
Process Dynamics and Measurement (IHRDC_OM_AOPPD) 52
Basic Control Charts (IHRDC_OM_AOSBC) 53
Introduction to Statistical Process Control (IHRDC_OM_AOSIN) 54
Process Variations (IHRDC_OM_AOSPV) 55

Tools

Introduction to Hand Tools (IHRDC_OM_AMTIH) 56
Introduction to Power Tools (IHRDC_OM_AMTIP) 57
Precision Measurement Instruments (IHRDC_OM_AMTMI) 58

HSE

Environment

Environmental Protection

Air Pollution (IHRDC_OM_AOEAP) 59
Water Pollution and Waste Disposal (IHRDC_OM_AOEWP) 60
Pollution Control in Plants (IHRDC_OM_AOOSP) 61

Hazardous Waste Operations

Hazard Communication (IHRDC_OM_BBHAC2) 62
Hazardous Waste First Responder - Awareness (IHRDC_OM_BBHFR2) 63
Introduction to Hazardous Waste Operations (IHRDC_OM_BBWOP2) 64

Refinery Operations

Emission Controls (IHRDC_OM_REFINE8) 65

Water Treatment

Wastewater 1 (IHRDC_OM_AOWT1) 66
Wastewater 2 (IHRDC_OM_AOWT2) 67
Water for Plant Systems 1 (IHRDC_OM_AOWW1) 68
Water for Plant Systems 2 (IHRDC_OM_AOWW2) 69

Health

Chemical Safety

Chemical Health Hazards (IHRDC_OM_AMSHS) 70
Material Safety Data Sheets (MSDS) (IHRDC_OM_BBMSD2) 71

Health

Bloodborne Pathogens (IHRDC_OM_BBBPA2) 72
Hearing Conservation (IHRDC_OM_BBHCO2) 73
Workplace Ergonomics (IHRDC_OM_BBWPE2) 74

Quality

Quality Schemes

ISO 9000 (IHRDC_OM_OTISO) 75

Safety

Electrical Safety

Introduction to Electrical Safety (IHRDC_OM_AMSEL) 76
Electrical Safety (IHRDC_OM_BBESA2) 77
Electrostatic Discharge Precautions (IHRDC_OM_ELESD) 78

Fire Protection

Classes of Fires and Extinguishers (IHRDC_OM_BBCOF2) 79
Fire Safety (IHRDC_OM_BBFSA2) 80

Forklift Safety

Forklift Safety Checks (IHRDC_OM_BBFSC2) 81
Safe Forklift Operation (IHRDC_OM_BBSFO2) 82
Understanding Forklifts (IHRDC_OM_BBUFL2) 83

Introduction to Safety

Safety Basics (IHRDC_OM_AMSBA) 84
Safety Fundamentals in Power Plants (IHRDC_OM_AOPPF) 85
Safety Orientation (IHRDC_OM_BBSOR2) 86

Materials Handling and Storage

Tank Trucks (IHRDC_OM_AOMTT) 87
Laboratory Safety (IHRDC_OM_BBLSA2) 88
Transporting Hazardous Materials (IHRDC_OM_BBTHM2) 89
Warning Signs and Labels (IHRDC_OM_BBWST2) 90

Personal Protection Equipment

Personal Protection Equipment (IHRDC_OM_BBPPE2) 91
Respirator Fit Testing (IHRDC_OM_BBRFT2) 92
Respiratory Protection (IHRDC_OM_BBRPR2) 93

Workplace Safety

Ladders and Scaffolds (IHRDC_OM_AMRLS) 94
Back Safety (IHRDC_OM_BBBBA2) 95
Confined Space Entry (IHRDC_OM_BBCSE2) 96
Driving Safety (IHRDC_OM_BBDRS2) 97
Fall Protection (IHRDC_OM_BBFPR2) 98
Lockout/Tagout (IHRDC_OM_BBLOT2) 99

Maintenance

Electrical

Circuits

Troubleshooting Electrical Circuits (IHRDC_OM_AEETA) 100
Filter Circuits (IHRDC_OM_ELFIL) 101
J-K Flip-Flops (IHRDC_OM_ELJKF) 102
Use of Ohm's and Kirchhoff's Laws in DC Circuits (IHRDC_OM_ELOHK) 103
Parallel Circuits (IHRDC_OM_ELPAR) 104
Series Circuits (IHRDC_OM_ELSER) 105
Series-Parallel Circuits (IHRDC_OM_ELSPC) 106
Troubleshooting Operational Amplifier Circuits (IHRDC_OM_ELTOA) 107
Transistor Oscillators (IHRDC_OM_ELTRO) 108

Electrical Components

Capacitors, Part 1 (IHRDC_OM_ELCAP) 109
Capacitors, Part 2 (IHRDC_OM_ELCAP2) 110
Inductors, Part 2 (IHRDC_OM_ELIND) 111
SCRs and TRIACs (IHRDC_OM_ELSCT) 112
Transistor Configurations (IHRDC_OM_ELTRC) 113
Operational Amplifiers, Part 1 (IHRDC_OM_ICOA1) 114
Operational Amplifiers, Part 2 (IHRDC_OM_ICOA2) 115
Specialized Electronic Devices, Part 1 (IHRDC_OM_ICSED) 116
Specialized Electronic Devices, Part 1 (IHRDC_OM_ICSED1) 117
Specialized Electronic Devices, Part 2 (IHRDC_OM_ICSED2) 118

Electrical Generation & Storage

Battery Systems (IHRDC_OM_AEETM) 119
Electrical Production and Distribution (IHRDC_OM_AOEEP) 120
AC Generator Maintenance (IHRDC_OM_EMACG) 121
Power Supplies (IHRDC_OM_ICPSU) 122

Electrical Theory

Kirchhoff's Law (IHRDC_OM_ELKIR) 123
Magnets and Magnetic Fields (IHRDC_OM_ELMAM) 124
Ohm's Law (IHRDC_OM_ELOHM) 125

Electrical Wiring

Cables and Conductors (IHRDC_OM_AEECC) 126
Conduit Installation (IHRDC_OM_AEECI) 127
Fasteners (IHRDC_OM_AEEFA) 128
Introduction to the NEC (IHRDC_OM_AEEIN) 129
Splices and Terminations (IHRDC_OM_AESAT) 130
Grounding (IHRDC_OM_ELGRD) 131

Motors

DC Motors (IHRDC_OM_AEEDM) 132
Motor Branch Circuit Protection (IHRDC_OM_AEEMB) 133
Three Phase Motors (IHRDC_OM_AEETP) 134
AC and DC Motors (IHRDC_OM_AOEAC) 135

Transformers, Breakers & Switches

High Voltage Breakers and Switchgear (IHRDC_OM_AECHV) 136
Low Voltage Breakers and Switchgear (IHRDC_OM_AECLV) 137
Introduction to Transformers, Breakers and Switches (IHRDC_OM_AOEBS) 138
Electromagnetic Relays (IHRDC_OM_ELELR) 139
Fuses (IHRDC_OM_ELFUS) 140
Ground Fault Interrupters (IHRDC_OM_ELGFI) 141
Transformers (IHRDC_OM_ELTRS) 142
Relays 1 (IHRDC_OM_TDRE1) 143
Relays 2 (IHRDC_OM_TDRE2) 144

Instrumentation & Control

Actuator, Valve, and Motor Controllers

Principles of Controllers (IHRDC_OM_ACCCO) 145
Pneumatic Controls (IHRDC_OM_ACPPC ) 146
Smart Controllers (IHRDC_OM_ACPSC) 147
Basic Functions of AC Motor Controllers (IHRDC_OM_AEEA1) 148
Troubleshooting AC Motor Controllers (IHRDC_OM_AEEA2) 149
Motor Operators (IHRDC_OM_AMPMO) 150
Motor Controllers and Operation (IHRDC_OM_AOEMC) 151
Electric and Hydraulic Actuators (IHRDC_OM_AOVEH) 152
Introduction to Actuators (IHRDC_OM_AOVIA) 153

Distributed Control Systems

Introduction to Distributed Control Systems (IHRDC_OM_ACPID) 154
Troubleshooting DCS I/Os: Procedures (IHRDC_OM_ACPTD) 155
Introduction to Digital Logic (IHRDC_OM_ACPTP) 156

Field Device Configuration

Field Devices: Analog Configuration (IHRDC_OM_ACPCA) 157
Field Devices: Digital Configuration with a DCS (IHRDC_OM_ACPCD) 158
Field Devices: Configuring with a Laptop PC (IHRDC_OM_ACPCL) 159

Human-Machine Interface & Plant Protection Systems

The Human-Machine Interface (IHRDC_OM_ACCHM) 160
Human Machine Interface and Troubleshooting (IHRDC_OM_ACLMT) 161
Plant Protection Equipment & Integrated Systems (IHRDC_OM_AOPPI) 162

Measurement Devices

Principles of Calibration (IHRDC_OM_ACCCA ) 163
Digital and Analog Oscilloscopes (IHRDC_OM_ACCDA) 164
Field Devices: Analyzers (IHRDC_OM_ACPAF) 165
Field Devices: Using Field Communicators (IHRDC_OM_ACPFC) 166
Field Devices: Level and Flow (IHRDC_OM_ACPLF) 167
Field Devices: Pressure,Temperature & Weight (IHRDC_OM_ACPPT) 168
Introduction to Vibration Analysis (IHRDC_OM_AMVAI) 169
Measurement of Density, Clarity and Moisture (IHRDC_OM_AOIDC) 170
Measurement of Concentration (IHRDC_OM_AOIMC) 171
Measurement of Level and Flow (IHRDC_OM_AOIML) 172
Measurement of Pressure and Temperature (IHRDC_OM_AOIMP) 173

Networks

Introduction to Control and Data Systems (IHRDC_OM_ACCIC) 174
Fiber Optic Systems (IHRDC_OM_ACNFO ) 175
Introduction to Networks (IHRDC_OM_ACNIN ) 176
Setting Up and Troubleshooting of Networks (IHRDC_OM_ACNST ) 177

Process Control

Principles of Process Control (IHRDC_OM_ACPCR) 178
Multiple Loop Control (IHRDC_OM_ACPML) 179
Single Loop Control (IHRDC_OM_ACPSL) 180
Tuning Loops (IHRDC_OM_ACPTL) 181
Troubleshooting Loops (IHRDC_OM_ACPTS) 182
Automatic Process Control 1 (IHRDC_OM_AOIA1) 183
Automatic Process Control 2 (IHRDC_OM_AOIA2) 184

Programmable Logic Controllers

Architecture, Types and Networks of PLCs (IHRDC_OM_ACLAT) 185
Programming Common Functions (IHRDC_OM_ACLCF) 186
Installing and Maintaining PLCs (IHRDC_OM_ACLIM) 187
I/O Communication (IHRDC_OM_ACLIO) 188
Introduction to Programming Logic Controllers (IHRDC_OM_ACLIP) 189
Ladder Logic and Symbology (IHRDC_OM_ACLLL) 190
Program Entry, Testing and Modification (IHRDC_OM_ACLPE) 191
Troubleshooting Software and Networks (IHRDC_OM_ACLSN) 192
Troubleshooting Hardware (IHRDC_OM_ACLTH) 193

Variable Speed Drives

Troubleshooting VSD Controllers (IHRDC_OM_ACVCT) 194
Applications of VSDs (IHRDC_OM_ACVDA) 195
Programming Controllers (IHRDC_OM_ACVPC) 196
Introduction to VSDs (IHRDC_OM_ACVSD) 197
Systems and Integration (IHRDC_OM_ACVSI) 198
System Troubleshooting (IHRDC_OM_ACVST) 199

Mechanical

Boilers

Boilers - Basic Principles and Types (IHRDC_OM_AOBBP) 200
Boilers - Combustion, Water and Steam (IHRDC_OM_AOBOW) 201

Compressors

Reciprocating Compressors (IHRDC_OM_AMCAC) 202
Centrifugal Compressors (IHRDC_OM_AMCCC) 203
Types of Compressors - Centrifugal and Axial (IHRDC_OM_AOCCA) 204
Introduction to Compressors (IHRDC_OM_AOCIN) 205
Operation of Centrifugal and Axial Compressors (IHRDC_OM_AOCOC) 206
Positive Displacement Compressors (IHRDC_OM_AOCPD) 207

Gears, Equipment Drive Components & Shaft Alignment

Gears - Overhauls (IHRDC_OM_AMGG1) 208
Gears - Types and Characteristics (IHRDC_OM_AMGG2) 209
Shaft Alignment - Fundamentals (IHRDC_OM_AMSAF) 210
Shaft Alignment - Reverse Dial and Laser (IHRDC_OM_AMSRD) 211
Shaft Alignment - Rim and Face (IHRDC_OM_AMSRF) 212
Couplings (IHRDC_OM_AOEBP) 213
Gear, Belt and Chain Drives (IHRDC_OM_AOEGB) 214

Hydraulic Systems

Hydraulic Actuators (IHRDC_OM_AHHAC) 215
Hydraulic Component Inspection and Replacement (IHRDC_OM_AHHCI) 216
Hydraulic Diagrams (IHRDC_OM_AHHDI) 217
Hydraulic Fluid and Reservoirs (IHRDC_OM_AHHFS) 218
Hydraulic Principles and Circuits (IHRDC_OM_AHHPC) 219
Hydraulic Pumps (IHRDC_OM_AHHPU) 220
Routine Maintenance of Hydraulic Systems (IHRDC_OM_AHHRM) 221
Troubleshooting of Hydraulic Systems (IHRDC_OM_AHHTR) 222
Hydraulic Valves 1 (IHRDC_OM_AHHV1) 223
Hydraulic Valves 2 (IHRDC_OM_AHHV2) 224

Lubrication & Bearings

Bearings - Fundamentals (IHRDC_OM_AMBIN) 225
Bearings - Rolling Contact (IHRDC_OM_AMBRB) 226
Bearings - Sliding Surface (IHRDC_OM_AMBSB) 227
Lubrication - Basics (IHRDC_OM_AMLBA) 228
Lubricants and Bearings (IHRDC_OM_AOELB) 229
Lubrication - Using Lubricants (IHRDC_OM_AOEUL) 230

Other Mechanical Activities

Arc Welding (IHRDC_OM_AEEDC) 231
Operation of Forklifts (IHRDC_OM_AMFOO) 232
Oxy-Fuel Gas Welding (IHRDC_OM_AMWIG) 233

Pipes, Piping and Auxiliaries

Pipes and Pipe Fittings (IHRDC_OM_AMPPP) 234
Piping - Basic Components and Functions (IHRDC_OM_AOPAB) 235
Piping - System Components and Operation (IHRDC_OM_AOPAS) 236

Pumps and Seals

Seals - Mechanical (IHRDC_OM_AMMES) 237
Seals - Gaskets and Packing (IHRDC_OM_AMMSG) 238
Centrifugal Pump Basics and Troubleshooting (IHRDC_OM_AMPC1) 239
Centrifugal Pump Overhaul (IHRDC_OM_AMPC2) 240
Multistage Centrifugal Pumps (IHRDC_OM_AMPMC) 241
Positive Displacement Pumps (IHRDC_OM_AMPPD) 242

Valves

Safety Valves, Part 2 (IHRDC_OM_AMPSV) 243
Safety Valves, Part 1 (IHRDC_OM_AMPSV1) 244
Safety Valves, Part 2 (IHRDC_OM_AMPSV2) 245
Valve Types and Operation (IHRDC_OM_AMPV1) 246
Valve Maintenance (IHRDC_OM_AMPV2) 247
Basic Types and Operation of Valves 1 (IHRDC_OM_AOVB1) 248
Basic Types and Operation of Valves 2 (IHRDC_OM_AOVB2) 249

Operations

Function-Specific Process Operations

Power Plant Operation

Basic Principles of Power Plant Operations (IHRDC_OM_AOOBP) 250

Refining Process Technologies

Typical Process Reactions, Part 1 (IHRDC_OM_RCTPR) 251
Typical Process Reactions, Part 1 (IHRDC_OM_RCTPR1) 252
Typical Process Reactions, Part 2 (IHRDC_OM_RCTPR2) 253
Azeotropic, Extractive & Vacuum Columns (IHRDC_OM_REFINE1) 254
Treating and Sulfur Recovery Operations (IHRDC_OM_REFINE10) 255
Blending Operations (IHRDC_OM_REFINE2) 256
Crude Distillation Operations (IHRDC_OM_REFINE3) 257
Fluid Catalytic Cracking Operations (IHRDC_OM_REFINE4) 258
Hydrotreating and Catalytic Reforming 1 (IHRDC_OM_REFINE5) 259
Hydrotreating and Catalytic Reforming 2 (IHRDC_OM_REFINE6) 260
Process Reactor Fundamentals (IHRDC_OM_REFINE7) 261

Oil & Gas Process Operations

Basic & Heavy Lifting

Heavy Lifting (IHRDC_OM_AMRHL) 262
Basic Lifting (IHRDC_OM_AMRLL) 263
Overview of Rigging (IHRDC_OM_AMROV) 264

Boilers

Abnormal Conditions and Emergencies (IHRDC_OM_AOBAC) 265
Combustion and Boiler Operations (IHRDC_OM_AOBCO) 266
Normal Operations of Boilers (IHRDC_OM_AOBNO) 267
Startup and Shutdown of Boilers (IHRDC_OM_AOBSS) 268
Water and Steam (IHRDC_OM_AOBWS) 269
Condensate and Feedwater Systems (IHRDC_OM_AOCFS) 270
Condenser and Circulating Water (IHRDC_OM_AOPPC) 271

Chemistry

Reaction Rates (IHRDC_OM_AOCRR) 272

Distillation

Basic Principles of Distillation (IHRDC_OM_AODBP) 273
Basic Distillation System Components and Operation (IHRDC_OM_AODBS) 274
Distillation Control Systems (IHRDC_OM_AODCS) 275
Distillation Operating Problems (IHRDC_OM_AODOP) 276
Distillation System Startup and Shutdown (IHRDC_OM_AODSS) 277
Towers, Reboilers and Condensers (IHRDC_OM_AODTR) 278

Furnaces

Introduction to Furnaces (IHRDC_OM_AOFIN) 279
Furnace Operating Conditions (IHRDC_OM_AOFOC) 280
Furnace Startup and Shutdown (IHRDC_OM_AOFSS) 281

Heat Exchangers

Condensers and Reboilers (IHRDC_OM_AOHCR) 282
Cooling Towers (IHRDC_OM_AOHCT) 283
Introduction to Heat Exchangers (IHRDC_OM_AOHIN) 284
Operation of Shell and Tube Type Heat Exchangers (IHRDC_OM_AOHOS) 285

Other Systems and Equipment

Auxiliary Vessels (IHRDC_OM_OTAXV) 286
Fans (IHRDC_OM_OTFAN) 287
Fundamentals of Process Solubility (IHRDC_OM_OTFPS) 288
Material Handling of Bulk Liquids (IHRDC_OM_OTMHB) 289
Portable and Emergency Equipment (IHRDC_OM_OTPEE) 290
Filtration and Screening Unit Operations (IHRDC_OM_RCFSU) 291
Flaring, Venting & Purging (IHRDC_OM_REFINE11) 292

Pumps

Basic Pump Types and Operation (IHRDC_OM_AOPBT) 293
Performance and Inspection of Pumps (IHRDC_OM_AOPER) 294
Fundamentals of Centrifugal Pumps (IHRDC_OM_AOPFC) 295
Operation of Centrifugal Pumps (IHRDC_OM_AOPOC) 296
Reciprocating Positive Displacement Pumps (IHRDC_OM_AOPRE) 297
Rotary Positive Displacement Pumps (IHRDC_OM_AOPRP) 298

Refrigeration System

Basic Concepts of Refrigeration Systems (IHRDC_OM_AORBC) 299
Operations of Refrigeration Systems (IHRDC_OM_AOROP) 300
Refrigeration Systems, Part 1 (IHRDC_OM_OTRS1) 301
Refrigeration Systems, Part 2 (IHRDC_OM_OTRS2) 302

Storage Tank Operations

Above Ground Storage Tanks, Part 1 (IHRDC_OM_OTAGS) 303
Above Ground Storage Tanks, Part 2 (IHRDC_OM_OTAGS2) 304
Above Ground Storage Tanks, Part 3 (IHRDC_OM_OTAGS3) 305

Turbines & Steam Systems

Steam Traps (IHRDC_OM_AMPST) 306
Boiler and Turbine Protection (IHRDC_OM_AOPPB) 307
Steam Systems (IHRDC_OM_AOPPS) 308
Bearings and Operation (IHRDC_OM_AOTBO) 309
Steam Flow & Steam Turbines (IHRDC_OM_AOTSF) 310

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